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Steel Structure Building
Created with Pixso. Custom Design Prefab Structural Steel Building with Corrosion Resistant and Fireproof Features

Custom Design Prefab Structural Steel Building with Corrosion Resistant and Fireproof Features

Brand Name: kxd
Model Number: KXD-SSW1552
MOQ: 500-1,999 Square Meters
Price: US$49.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO CE
Product Resistance:
Corrosion Resistant
Flange Thickness:
6-21mm
Raw Material Standard:
China Standards, EN1090 Etc.
Drawing:
CAD, TEKLA, 3D Model, PKPM, BIM
Thickness Of Panel:
50mm, 75mm, 100mm, 150mm, 200mm, 250mm
Roof Material:
Steel Sheet Or Sandwich Panel
Design:
Custom Exactly As The Demands
Product Fire Resistance:
Fireproof
Workshop Features:
Overhead Door + Personnel Door Included
Packaging Details:
pallet
Supply Ability:
50000ton/year
Highlight:

Corrosion Resistant Prefab Structural Steel Building

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Fireproof Prefab Structural Steel Building

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Custom Design Prefab Structural Steel Building

Product Description
Prefab Structural Steel Workshop Building for Aircraft Maintenance
Product Specifications
Model Number
KXD-SSB54
Color Reference
Ral
Engineering Team
20 Members
Quality Control
Daily
Life Cycle
50 Years
Construction Period
60 Days
Customer Service
Aftersale Service
Project Management
Turnkey Solution
Engineering Tools
Autocad
Type
H-Section Steel
Standard
GB
Forming
Hot-Rolled Steel
Carbon Structural Steel
Q235
Residential Wall Structure
Wall Support
Warranty
30 Year Limited Warranty
Transport Package
Seaworthy Package
Specification
SGS / ISO/ BV
Trademark
KXD, Low-alloy High-tensile Structural Steel
Origin
China
HS Code
9406900090
Production Capacity
5000ton/Month
Pre-engineered Structural Steel Industrial Building Construction
What is Pre-engineered Steel Building?

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Model of Pre-engineered Steel Buildings
Pre-engineered Construction Structural Steel Industrial Building Model
Applications of Pre-engineered Steel Buildings

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:

Industrial Applications
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Pre-engineered Steel Building Industrial Application
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Pre-engineered Steel Building Commercial Application
Public & Other Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Why Choose Pre-engineered Steel Buildings?
Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.

Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Components of Pre-engineered Steel Building

Pre-engineered metal buildings consist of following components:

  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Primary Members of Pre-engineered Steel Building
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process and Quality Control

Our company follows strict guidelines and methodology during fabrication, blasting, painting and supply of pre-engineered structures for steel building projects.

Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Visual inspection for surface condition and damages
  • Dimensional inspection for length, width, depth, thickness
  • Verification of material certificates and heat numbers
  • Preparation of Incoming Material Inspection Report
Material Preparation

Design and Development department creates structural drawings. Production department prepares items as per drawings:

Plate Preparation
  • Transfer drawings to plate processing machine
  • Automated plate processing according to NC files
  • Punching of part marks
  • Drilling of plates
  • Plasma cutting of plates
Beam/Tube Preparation
  • Automated cutting and drilling machine processing
  • Transfer to fit-up section after completion
Fit-up Process
  • Fabrication drawings issued to production supervisor
  • Collection of prepared beams and connection details
  • Fixation of end plates, gusset plates, stiffeners, purlin cleats
  • Tack welding of components
  • QC inspection after fit-up completion
Fit-up Process of Steel Components
Welding & Grinding
Submerged Arc Welding Procedure
  • Planning of jobs to be welded
  • Cleaning of welding locations
  • Setting wire feed and voltage parameters
  • Maintaining fillet size per GB50661-2011 standard
  • Removal of spatters and slag
  • Grinding of burrs and sharp edges
  • QC inspection after welding
MIG Welding Procedure
  • Planning of welding jobs
  • Cleaning of welding surfaces
  • Setting welding parameters
  • Maintaining fillet size standards
  • Post-welding cleaning and grinding
  • QC inspection
Welding Process in Steel Manufacturing
Blasting Process
  • Tool Box Talk before work commencement
  • Barricading of working area
  • Recording of fabricated steel ID
  • Cleaning with high pressure air
  • Automated blasting through conveyor system
  • Six rotating wheels for thorough cleaning
  • Achievement of SA 2/2.5 Grade cleanliness
  • Full PPE requirement for personnel
Blasting Process of Steel Components
Painting Process
  • Daily application schedule
  • QC inspection of blasted surfaces
  • Ambient condition checks (temperature, humidity)
  • Surface preparation requirements
  • Airless spray application
  • Paint material conformity checks
  • Wet Film Thickness monitoring
  • Three-coat painting system
  • Site touch-up after erection
Painting Process of Steel Components
Loading and Shipping
  • Storage of finished components
  • Arrangement of transport vehicles
  • Documentation and record keeping
  • Job file maintenance
Quality Standards & Control

With 20-year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates and follow related standards including:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Quality Control

To ensure quality of fillet weld meeting technical requirements and improve fabrication standardization:

Fillet Weld Leg Size Definition

Length of catheti from maximum isosceles triangle drawn from section of fillet welding seam.

Fillet Weld Leg Size Definition
Fillet Weld Size Requirements
Requirement Specification
Minimum Fillet Weld Size K≥1.5×t (t = thickness of thicker welding member)
Maximum Fillet Weld Size K≤1.2t (t = thickness of thinner welding member)
Edge Welding When t≤6mm, K≤t; When t>6mm, K≤t-(1~2)mm
Circular/Trench Holes K≤(1/3)d (d = diameter or short diameter)
Fillet Weld Size Specifications
Fillet Weld Size Selection
Form of Fillet Weld K Value Application
Without Groove K=(0.7~1)t ≤15mm Most steel structure buildings
Without Groove K=(0.5~0.6)t Strengthening ribs & secondary members
With Groove (CJP/PJP) K=t/4 ≤10mm Most steel structure buildings
With Groove (CJP/PJP) K=t/2 ≤10mm Important members (crane beams)
Minimum Fillet Weld Size Chart
Parent Metal Thickness (mm) Minimum Fillet Weld Size
t≤6 3 (5 for crane beam)
6 5
12 6
t>20 8
H Section Manufacturing Equipment and Process

Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

Manufacturing Equipment
Equipment Name Model No. Application Features
Portable CNC Fire-cutting machine CNCDG-1530 Steel plate cutting (5-100mm), beveling of edge
Straight flame cutting machine DZCG-4000A Steel plate cutting, Y flange plate, web plate cutting
CNC cutting machine CNC-4000C Steel plate cutting, irregular component cutting
Radial drilling machine Z3050*16/1 Maximum drilling diameter φ50mm
Puncher machine JH21-400 Maximum stamping pressure 400 ton
Shearing machine Q11Y-25*2500 Cutting width 2500mm, thickness 3-25mm
H section steel assembly machine Z20B H type assembly, flange width 150-800mm
Gantry-type submerged arc automatic welding machine LHA5ZB Assembly welding up to 800mm×2000mm cross section
H section steel strengthening machine YTJ60B Correcting deformation of I beam or H section
H section flange strengthening machine HYJ-800 Correcting flange plate deformation
10-ramming heads shot blasting machine QH1525 Shot blasting of section steels, up to Sa2.5 Grade
Airless sprayer CPQ9CA Surface paint of structural members