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Steel Structure Building
Created with Pixso. Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty

Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty

Brand Name: KXD
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO, SGS, CE, BV
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Product Description
Product Specifications
Model NumberKXD-127
CertificationsISO, CE, SGS
CustomizationCustomized
Size1000sqm
Color ReferenceRal
Engineering Team20 Members
Quality ControlDaily
Life Cycle80 Years
Construction Period60 Days
Customer ServiceAftersale Service
Project ManagementTurnkey Solution
Engineering ToolsCAD
TypeH-Section Steel
ApplicationSteel Workshop, Steel Structure Platform
Warranty30 Year Limited Warranty
Transport PackageCommon Package
SpecificationISO, SGS, BV
TrademarkKXD, Carbon Structural Steel
OriginQingdao Shandong
HS Code9406900090
Production Capacity50 Sets/Month
Pre-Engineered Steel Buildings

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty 0
Applications

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:

Industrial Applications
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty 1
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty 2
Public & Other Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Key Advantages
Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.

Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Building Components

Pre-engineered metal buildings consist of following components:

  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty 3
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process
A: Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Visual inspection for surface condition and damages
  • Dimensional inspection including length, width, depth, thickness
  • Verification of supporting documents like MTC
  • Preparation of Incoming Material Inspection Report
B: Material Preparation

Design and Development department creates structural drawings. Production department prepares items as per drawings.

Preparation of Plates
  • Drawings transferred to storage device using expert software
  • Drawings copied into plate processing machine
  • Automated machine senses plate length and carries out processing
  • Punching of part mark on plate
  • Drilling of plates as per NC files
  • Plasma cutting of plates
Preparation of Beams/Tubes
  • Fabrication drawings prepared by design department
  • Automated cutting and drilling machine processing
  • Transfer from drilling machine to fit-up section
C: Fit-up
  • Fabrication drawings issued for execution priority
  • Fabricators collect prepared beams for fit-up
  • Fixation of end plates, gusset plates, stiffeners, purlin cleats, stay angle cleats
  • Tack welding of components
  • QC inspection after fit-up completion
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D: Welding & Grinding
Submerged Arc Welding Procedure
  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection
MIG Welding Procedure
  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection
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E: Blasting
Handling & Preparation Prior to Blasting
  • Tool Box Talk performed for every task
  • Working area barricaded with information notices
  • ID of fabricated steel recorded for traceability
  • Raw material steel sections craned onto "in-feed" rack
  • High pressure air cleaning to remove surface dust
Loading the In-feed Conveyor

Once cleaned, material is fed into chamber of automated machine through conveyor. Chamber consists of both in & outlet vestibules with rubber curtains to prevent escape of abrasives.

Automated Blasting of Raw Material
  • Trained operators run machine control panel
  • Six internally mounted wheels rotate at high speed
  • Steel shot thrown at high velocity onto steel substrate
  • Structural beams move slowly through chamber
  • Emerges fully cleaned (Grade - SA 2/2.5)
  • Rolled onto "out-feed rack" ready for priming
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F: Painting of Fabricated Material
  • QC inspection of blasted surfaces before priming
  • Ambient conditions checked and recorded
  • Surface must be at least 3˚C above dew point temperature
  • Relative humidity must be 85% or below
  • Surface must be dry and free from oil, grease and soluble salts
  • Paint applied by Airless spray method
  • WFT (Wet Film Thickness) readings taken during application

Specification of Painting System:

  • Primer coat: Per project requirement
  • Second coat: Per project requirement
  • Third coat: Per project requirement
  • Touchup at site - after erection
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G: Loading and Shipping
  • Receive finished components from painting department
  • Store properly job-wise in yard
  • Arrange trucks from contract signed truck companies
  • Loading starts after all details confirmed
  • Copies of all documents kept in Job file
Quality Standards & Control

With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Related standards we strictly follow for design and fabrication:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Size Quality Control
Purpose

To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.

Application Scope

This manual applies for design, fabrication and inspection of fillet weld size.

Fillet Weld Leg Size Requirements
  • All fillet weld size should not be less than drawing and design values
  • Minimum fillet weld size K≥1.5×t (t = thickness of thicker welding member)
  • Maximum fillet weld size K≤1.2t (t = thickness of thinner welding members)
  • For fillet weld on edge of welding members: when t≤6mm, K≤t; when t>6mm, K≤t-(1~2)mm
  • For fillet weld in circular holes or trench holes: K≤(1/3)d
  • Fillet weld without groove should not be more than 17mm
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Selection of Fillet Weld Size
Form of Fillet Weld LegK ValueNote
Fillet weld without grooveK=(0.7~1)t and≤15mmFor most steel structure buildings
Fillet weld without grooveK=(0.5~0.6)tFor strengthening ribs and secondary members
Fillet weld with groove (CJP and PJP)K=t/4 and K≤10mmFor most steel structure buildings
Fillet weld with groove (CJP and PJP)K=t/2 and K≤10mmImportant members (crane beams)
Minimum Fillet Weld Size Chart
Parent Metal Thickness (t) (mm)Minimum Fillet Weld Size
t≤63 (minimum 5 for crane beam)
65
126
t>208
H Section Manufacturing Equipment & Process

Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

I. Steel Plate Cutting

H section steel plate checked by factory and applied under design requirements. CNC cutting equipment preferred for quality and material saving.

Equipment NameModel No.Application Feature
Portable CNC Fire-cutting machineCNCDG-1530Steel plate cutting (5-100mm), beveling of edge
Straight flame cutting machineDZCG-4000ASteel plate cutting (5-100mm), Y flange plate, web plate cutting
CNC cutting machineCNC-4000CSteel plate cutting (5-100mm), irregular component cutting
Radial drilling machineZ3050*16/1Maximum drilling diameter φ50mm, bolt-connection holes
Puncher machineJH21-400Maximum stamping pressure-400 ton, plate punching
Shearing machineQ11Y-25*2500Cutting width 2500mm, cutting thickness 3-25mm
II. H Section Steel Assembly

Assembly process on imported H section production line. 4 hydraulic positioning system press firmly between upper/lower flange and web plates. Fixing welding adopts CO2 gas shielded welding.

Equipment NameModel No.Application Feature
H section steel assembly machineZ20BH type assembly, flange width 150-800mm, web height 160-2000mm
III. Automatic Welding

H section steel members hoisted into gantry-type submerged arc automatic welding machine. Preheating using electrical heaters for ultra-thick plates.

Equipment NameModel No.Application Feature
Gantry-type submerged arc automatic welding machineLHA5ZBAssembly welding of H section steel, maximum cross section 800mm×2000mm
IV. H Section Steel Strengthening

Correction of flange flatness using H section steel flange plate strengthening machine. Flame correction of perpendicularity between H section flange and web plate when necessary.

Equipment NameModel No.Application Feature
H section steel strengthening machineYTJ60BCorrecting deformation of I beam or H section, flange width 200-1000mm
H section flange strengthening machineHYJ-800Correcting deformation of I beam or H section, flange width 160-800mm
V. Simulated Assembly of Component
  • Familiarize with component shop drawing and technical requirements
  • Re-check model components by related department
  • Accurate mark-up
  • Inspect component after first assembly
  • Pre-assembly for first group, batch assembly after qualified test
VI. Manual Welding

Manual welding processes as required for specific components and connections.

VII. Shot Blasting
Equipment NameModel No.Application Feature
10-ramming heads shot blasting machineQH1525Shot blasting of section steels, up to Sa2.5 Grade
VIII. Painting

Surface of members should be even, flat, glossy with full painting without cracking, peeling or pin holing. Standard coating thickness: 150μm indoor, 125μm outdoor.

Equipment NameModel No.Application Feature
Airless sprayerCPQ9CASurface paint of structural members, Pressure ratio: 32:1
Applicable Codes & Standards

Latest International Codes Compliance

CodeDescription
GB50009-2012Load code for the design of building structures
MOHURDMinistry of Housing and Urban-Rural Development of China - Manufacturing and Erection tolerances
GB50017-2017Code for design of steel structure
CISA - China Iron & Steel AssociationCold formed members design - GB50018-2002
JGJ81-2002Technical specification for Welding of steel structure of building
GB/T 8923.1Surface treatments and preparation of steel substrates
Strict Deflection Criteria
DeflectionType of Structural MembersDeflection Limitation
Vertical DeflectionPortal frame rafter - Only support corrugated steel sheets roof and cold-formed section purlinsL/180
Portal frame rafter - With ceiling systemL/240
Portal frame rafter - With top running craneL/400
Vertical DeflectionMezzanine floor - Main beamL/400
Vertical DeflectionMezzanine floor - Secondary beamL/250
Vertical DeflectionPurlins - Only support corrugated steel sheets roofL/150
Purlins - With ceiling systemL/240
Vertical DeflectionCorrugated roof steel sheetL/150
Lateral DeflectionWall panelL/100
Lateral DeflectionWind columns or wind truss structuresL/250
Lateral DeflectionWall beam - Only support corrugated steel sheet wallL/100
Wall beam - Support masonry wallL/180