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Steel Structure Building
Created with Pixso. Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection

Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection

Brand Name: KXD
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO, SGS, CE, BV
Install:
Online Guide Support & On-site Install
Design Standard:
AISC, MBMA, AWS, ASTM
Product Type:
Steel Structure
Product Resistance:
Corrosion Resistant
Accessory:
Flashing, Skylight, Fans, Gutter,etc
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Product Description
Prefabricated Steel Structure Warehouse Building and Construction Material
Basic Information
Model NO. KXD-SSB125
Member of Engineering Team 20
Quality Control Daily
Life Cycle 50 Years
Construction Period 50 Days
Engineering Tools CAD
Project Management Turnkey Solution
Warranty 30 Year Limited Warranty
Material Steel Structure
Usage Dormitories
Certification CE, ISO, SGS
Customized Customized
Transport Package Seaworthy Package
Specification SGS / ISO/BV
Trademark kxd
Origin China
HS Code 9406000090
Production Capacity 5000ton Steel Material Per Month
What is Pre-Engineered Steel Building?

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on the customer's requirements. All the steel buildings are custom designed to be lighter in weight and high in strength.

Model of Pre-Engineered Steel Buildings
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 0
Applications of Pre-Engineered Steel Buildings

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With the advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications such as factories, warehouses, logistics center, showrooms, shopping malls, schools, hospitals, community buildings, etc.

Industrial Applications
  • Factories
  • Workshop
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plant
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 1
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 2
Public Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
Other Applications
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Why Choose Pre-Engineered Steel Buildings?
1. Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

2. Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with the traditional R.C.C (reinforced concrete) building.

3. Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

4. Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Components of Pre-Engineered Steel Building

Pre-engineered metal buildings consists of following components:

  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 3
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process and Quality Control
Material Receiving Procedure
  • Verify the receiving documents and quantity of the received material by stores
  • Submit the load for QC inspection by stores
  • Visual inspection to confirm surface condition and for any damages
  • Dimensional inspection checking length, width, depth, thickness etc.
  • Verification of supporting documents like MTC
  • Preparation of Incoming Material Inspection Report
Material Preparation

Preparation of Plates:

  • Drawings transferred to storage device using expert software
  • Drawings copied into plate processing machine
  • Automated machine senses plate length and carries out processing
  • Punching of part mark on the plate
  • Drilling of plates as per NC files
  • Plasma cutting of plates

Preparation of Beams/Tubes:

  • Fabrication drawings prepared by design department
  • Automated cutting and drilling machine processing
  • Transfer from drilling machine to fit-up section
Fit-up Process
  • Fabrication drawings issued by production engineer
  • Fabricators collect prepared beams and connection items
  • Fix end plates, gusset plates, stiffeners, purlin cleats in appropriate places
  • Tack welding for temporary fixation
  • QC inspection after fit-up completion
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 4
Welding & Grinding

Submerged Arc Welding Procedure:

  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection

MIG Welding Procedure:

  • Similar procedure to submerged arc welding with MIG parameters
  • Maintain fillet size parameters per GB50661-2011 standard
  • Post-welding cleaning and grinding
  • QC inspection
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 5
Blasting Process
  • Tool Box Talk performed by Foreman for every task
  • Working area barricaded with information notices
  • ID of fabricated steel recorded for traceability
  • Raw material steel sections craned onto "in-feed" rack
  • High pressure air cleaning to remove surface dust
  • Automated blasting through conveyor system
  • Six internally mounted wheels throwing steel shot at high velocity
  • Emerges fully cleaned (Grade - SA 2/2.5)
  • Full PPE required for personnel
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 6
Painting of Fabricated Material
  • QC inspection of blasted surfaces before priming
  • Ambient conditions checked and recorded (temperature, humidity)
  • Surface must be dry and free from oil, grease and soluble salts
  • Application by Airless spray preferred
  • Paint material checked for conformity with shelf life
  • WFT (Wet Film Thickness) readings during application
  • Spot checks by QC to verify conformity

Painting System Specification:

  • Primer coat: Per project requirement
  • Second coat: Per project requirement
  • Third coat: Per project requirement
  • Touchup at site - after erection
Corrosion Resistant Prefabricated Steel Structure with 50 Years Life Cycle and Quick Erection 7
Loading and Shipping
  • Receive finished components from painting department
  • Store properly job-wise in the yard
  • Arrange trucks from contract signed truck companies
  • Loading starts after clearance confirmation
  • Copies of all documents kept in Job file
Quality Standards & Control

With 20 year warranty in the steel building industry, our company maintains strict quality standards for steel buildings. We have acquired ISO9001 and CE certificates. The following standards are strictly followed for design and fabrication:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Size Standards
Purpose

To ensure the quality of fillet weld, meeting up the technical requirements of welded members and improve the standardization of our fabrication.

Application Scope

This manual applies for the design, fabrication and inspection of fillet weld size.

Fillet Weld Leg Size Requirements
Requirement Specification
Minimum fillet weld size K≥1.5×t (t = thickness of thicker welding member)
Maximum fillet weld size K≤1.2t (t = thickness of thinner welding members)
Edge welding When t≤6mm, K≤t; When t>6mm, K≤t-(1~2)mm
Circular/trench holes K≤(1/3)d (d = diameter of circular hole)
Selection of Fillet Weld Size
Form of fillet weld leg K (fillet weld size) value Note
Fillet weld without groove K=(0.7~1)t and ≤15mm For most steel structure buildings
Fillet weld without groove K=(0.5~0.6)t For strengthening ribs and secondary members
Fillet weld with groove (CJP and PJP) K=t/4 and K≤10mm For most steel structure buildings
Fillet weld with groove (CJP and PJP) K=t/2 and K≤10mm Important members (crane beams)
Minimum Fillet Weld Size Chart
Parent metal thickness (t) (mm) Minimum fillet weld size
t≤6 3 (minimum 5 for crane beam)
6 5
12 6
t>20 8
H Section Manufacturing Equipment and Process

Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

Portable CNC Fire-cutting machine
Model: CNCDG-1530 | Steel plate cutting (5-100mm thickness), beveling of edge | For regular and irregular small components
Straight flame cutting machine
Model: DZCG-4000A | Steel plate cutting (5-100mm thickness) | Effective cutting width: 3200mm
CNC cutting machine
Model: CNC-4000C | Steel plate cutting (5-100mm thickness) | Effective cutting width: 3200mm
Radial drilling machine
Model: Z3050*16/1 | Maximum drilling diameter φ50mm | For component bolt-connection holes
Puncher machine
Model: JH21-400 | Maximum stamping pressure: 400 ton | For plate punching, blanking, bending
Shearing machine
Model: Q11Y-25*2500 | Cutting width: 2500mm | Cutting thickness: 3-25mm
H section steel assembly machine
Model: Z20B | Flange width: 150-800mm | Web height: 160-2000 mm
Gantry-type submerged arc automatic welding machine
Model: LHA5ZB | Maximum cross section: 800mm×2000mm | For H section steel assembly welding
H section steel strengthening machine
Model: YTJ60B | Flange width: 200-1000mm | Flange thickness: ≤60mm
H section flange strengthening machine
Model: HYJ-800 | Flange width: 160-800mm | Flange thickness: ≤40mm
10-ramming heads shot blasting machine
Model: QH1525 | Machine entry size: 1500×2500 | Up to Sa2.5 Grade
Airless sprayer
Model: CPQ9CA | Derived capacity: 56 L/min | Pressure ratio: 32:1