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Steel Structure Building
Created with Pixso. Pre-engineered Steel Building with 50 Years Life Cycle, Quick Erection, and Cost Savings

Pre-engineered Steel Building with 50 Years Life Cycle, Quick Erection, and Cost Savings

Brand Name: KXD
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO, SGS, CE, BV
Main Steel:
Q355B Welded H Section + Steel Truss
Door:
Sliding Door Or Rolling Door
Purlin:
C Section Galvanized Steel
Engineering Tools:
CAD
Hs Code:
730890000
Warranty:
1 Year
Building Type:
Suitable For All Types Of Building
Specification:
Prefab Steel Buildings
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Highlight:

50 Years Life Cycle Pre-engineered Steel Building

,

Quick Erection Steel Structure Building

,

Cost Savings Prefabricated Steel Building

Product Description
Pre-engineered Steel Building Specifications
Basic Information
Model No. KXD-SSB54 Quality Control Daily
Color Reference Ral Life Cycle 50 Years
Engineering Team 20 Members Construction Period 60 Days
Type H-Section Steel Warranty 30 Year Limited Warranty
Standard GB Production Capacity 5000 ton/Month
Forming Hot-Rolled Steel Origin China
What is Pre-engineered Steel Building?

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation, etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Pre-engineered Steel Building Model
Pre-engineered steel building model showing structural components and design
Applications

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:

Industrial Applications:
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Industrial pre-engineered steel building application examples
Commercial Applications:
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Commercial pre-engineered steel building application examples
Public & Other Applications:
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Why Choose Pre-engineered Steel Buildings?
1. Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

2. Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.

3. Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

4. Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Components of Pre-engineered Steel Building
  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Primary structural members of pre-engineered steel building
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process & Quality Control
A: Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Visual inspection for surface condition and damages
  • Dimensional inspection (length, width, depth, thickness)
  • Document verification (MTC, heat number matching)
  • Prepare Incoming Material Inspection Report
B: Preparation of Material

Preparation of Plates:

  • Transfer drawings to storage device using expert software
  • Copy drawings into plate processing machine
  • Automated plate processing according to NC files
  • Punching of part mark on plates
  • Drilling of plates as per NC files
  • Plasma cutting of plates

Preparation of Beams/Tubes:

  • Fabrication drawings prepared by design department
  • Automated cutting and drilling machine processing
  • Transfer from drilling machine to fit-up section
C: Fit-up
  • Fabrication drawings issued by production engineer
  • Fit-up of prepared beams and connection details
  • Fixation of end plates, gusset plates, stiffeners, purlin cleats, stay angle cleats
  • Tack welding in appropriate places
  • QC inspection after fit-up completion
Fit-up process in steel structure manufacturing
D: Welding & Grinding

Submerged Arc Welding Procedure:

  • Plan jobs to be welded
  • Clean welding locations free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag completely after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection

MIG Welding Procedure:

  • Plan jobs to be welded
  • Clean welding locations free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag completely after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection
Welding process in steel structure manufacturing
E: Blasting
  • Tool Box Talk performed by Foreman for every task
  • Working area barricaded with information notices
  • ID of fabricated steel recorded for traceability
  • Raw material steel sections craned onto "in-feed" rack
  • Cleaning with high pressure air to remove dust
  • Automated blasting through conveyor system
  • Six internally mounted wheels for blasting activity
  • Full PPE required for personnel
Blasting process in steel structure manufacturing
F: Painting of Fabricated Material
  • QC inspection of blasted surfaces before priming
  • Ambient conditions check (temperature, humidity)
  • Surface must be 3˚C above dew point temperature
  • Relative humidity must be 85% or below
  • Application by Airless spray method
  • Paint material conformity checks
  • WFT (Wet Film Thickness) readings during application
  • Experienced spray applicators with appropriate PPE

Painting System Specification:

  • Primer coat: Per project requirement
  • Second coat: Per project requirement
  • Third coat: Per project requirement
  • Touchup at site - after erection
Painting process in steel structure manufacturing
G: Loading and Shipping
  • Receive finished components from painting department
  • Store properly job-wise in the yard
  • Arrange trucks from contract signed truck companies
  • Start loading after job clearance confirmation
  • Maintain copies of all documents in Job file
Quality Standards & Certifications

With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates and follow these related standards for design and fabrication:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Size Quality Control

Purpose: To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.

Application Scope: Applying for design, fabrication and inspection of fillet weld size.

Fillet Weld Leg Size Requirements
Requirement Specification
Minimum Fillet Weld Size K≥1.5×t (t = thickness of thicker welding member)
Maximum Fillet Weld Size K≤1.2t (t = thickness of thinner welding member)
Edge Welding When t≤6mm, K≤t; When t>6mm, K≤t-(1~2)mm
Circular/Trench Holes K≤(1/3)d (d = diameter of hole)
Fillet weld leg size definition and measurement Fillet weld size requirements and specifications
H Section Manufacturing Equipment & Process

Manufacturing Process Flow: Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

Manufacturing Equipment
Equipment Name Model No. Application Features
Portable CNC Fire-cutting machine CNCDG-1530 Steel plate cutting (5-100mm), beveling of edge. For regular and irregular small components
Straight flame cutting machine DZCG-4000A Steel plate cutting (5-100mm), Y flange plate, web plate cutting, effective cutting width: 3200mm
CNC cutting machine CNC-4000C Steel plate cutting (5-100mm), irregular component cutting, effective cutting width: 3200mm
Radial drilling machine Z3050*16/1 Maximum drilling diameter φ50mm, for component bolt-connection holes
Puncher machine JH21-400 Maximum stamping pressure-400 ton, for plate punching, blanking, bending
Shearing machine Q11Y-25*2500 Cutting width 2500mm and cutting thickness 3-25mm
H section steel assembly machine Z20B H type assembly, flange width 150-800mm, web height 160-2000 mm
Gantry-type submerged arc automatic welding machine LHA5ZB Assembly welding of H section steel, maximum cross section up to 800mm×2000mm
H section steel strengthening machine YTJ60B Correcting deformation of I beam or H section steel flange plate
10-ramming heads shot blasting machine QH1525 Shot blasting of section steels, up to Sa2.5 Grade
Airless sprayer CPQ9CA Surface paint of structural members, Pressure ration: 32:1