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Steel Structure Building
Created with Pixso. Pre-engineered Steel Structure Building with Cost Savings, Quick Erection, and Energy Efficiency

Pre-engineered Steel Structure Building with Cost Savings, Quick Erection, and Energy Efficiency

Brand Name: KXD-SSW1059
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Place of Origin Qingdao
Certification:
ISO, SGS, CE, BV
Cell Capacity:
8 Hens Per Cell
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Highlight:

Cost Savings Pre-engineered Steel Building

,

Quick Erection Steel Structure Building

,

Energy Efficiency Prefabricated Steel Building

Product Description
Prefab Light Construction Steel Industrial Structural Frame Building
What is Pre-Engineered Steel Building?

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Model of Pre-Engineered Steel Buildings
Prefabricated steel building model showing structural framework
Applications of Pre-Engineered Steel Buildings

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications.

Industrial Applications
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Public & Other Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Industrial steel building application example Commercial steel building application example
Why Choose Pre-Engineered Steel Buildings?
Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low due to faster erection times and easier installation process.

Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. Erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C buildings.

Flexibility

Pre-engineered steel buildings are flexible in design requirements, easy to expand in the future and economically viable with low transportation costs.

Energy Efficiency

Pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Components of Pre-Engineered Steel Building
  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on application and requirements.

Primary structural frame components of steel building
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts. Purlins, girts and eave struts are cold formed steel members with minimum yield strength of 345 MPa (50,000 psi).

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick with minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. Base material is pretreated before applying corrosion resistant primer and top coat.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process and Method Statement

The purpose of method statement is to describe the guidelines and methodology followed during fabrication, blasting, painting and supply of pre-engineered structure for steel building projects.

A: Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Perform visual inspection for surface condition and damages
  • Conduct dimensional inspection (length, width, depth, thickness)
  • Verify supporting documents like MTC
  • Prepare Incoming Material Inspection Report
B: Preparation of Material

Design and Development department creates structural drawings. Production department prepares items as per drawings.

Preparation of Plates
  • Transfer drawings to storage device using expert software
  • Copy drawings into plate processing machine
  • Automated machine senses plate length and processes according to NC files
  • Punching of part mark on plate
  • Drilling of plates as per NC files
  • Plasma cutting of plates
Preparation of Beams/Tubes
  • Prepare fabrication drawings fed into automated cutting and drilling machine
  • Automated machine performs drilling as per drawings
  • Transfer job from drilling machine to fit-up section
C: Fit-up
  • Issue fabrication drawings to production supervisor
  • Collect prepared beams and connection detail items for fit-up
  • Fix end plates, gusset plates, stiffeners, purlin cleats, stay angle cleats by tack welding
  • Offer completed fit-up to QC department for inspection
Steel structure fit-up process in manufacturing
D: Welding & Grinding
Procedure - Submerged Arc Welding
  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters according to GB50661-2011 standard
  • Remove spatters and slag completely after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • Offer to QC for inspection
Procedure - MIG Welding
  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters according to GB50661-2011 standard
  • Remove spatters and slag completely after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • Offer to QC for inspection
Welding process in steel structure fabrication
E: Blasting
  • Perform Tool Box Talk for every task
  • Barricade working area with information notices
  • Record ID of fabricated steel for traceability
  • Crane raw material steel sections onto in-feed rack
  • Clean material with high pressure air
  • Feed material into automated blasting chamber
  • Automated blasting process using steel shot
  • Roll blasted beams onto out-feed rack ready for priming
Steel blasting process for surface preparation
F: Painting of Fabricated Material

Application of paint normally done once per day after blasting work completion. QC inspects blasted surfaces before primer application.

  • Check ambient conditions (temperature, humidity, dew point)
  • Ensure surface is dry and free from oil, grease, soluble salts
  • Apply paint by Airless spray method
  • Check paint material for conformity and shelf life
  • Monitor wet film thickness during application
  • Use experienced spray applicators with appropriate PPE

Painting System Specification: Primer coat, Second coat, Third coat per project requirements, with touchup at site after erection.

Painting process for steel structures
G: Loading and Shipping
  • Receive finished components from painting department
  • Store components properly job-wise in yard
  • Arrange trucks from contract signed companies
  • Start loading after confirmation of all details
  • Maintain copies of all documents in job file
Quality Standard & Control

With 20 year warranty in steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Related standards we strictly follow for design and fabrication:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Size Quality Control Example
1. Purpose

To ensure quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.

2. Application Scope

This manual applies for design, fabrication and inspection of fillet weld size.

3. Fillet Weld Leg Size
3.1 Definition of Fillet Weld Leg Size (K)

Length of catheti from maximum isosceles triangle drawn from section of fillet welding seam.

Fillet weld leg size definition and measurement
3.2 Fillet Weld Leg Size Requirements
  • All fillet weld size should not be less than drawing and design values
  • Minimum fillet weld size: K≥1.5×t (t = thickness of thicker welding member)
  • Maximum fillet weld size: K≤1.2t (t = thickness of thinner welding members)
  • For fillet weld on edge of welding members: when t≤6mm, K≤t; when t>6mm, K≤t-(1~2)mm
  • For fillet weld in circular or trench holes: K≤(1/3)d
  • For fillet weld without groove: should not exceed 17mm
Fillet weld size requirements and specifications
4. Selection of Fillet Weld Size
Form of Fillet Weld Leg K (Fillet Weld Size) Value Note
Fillet weld without groove K=(0.7~1)t and ≤15mm For most steel structure buildings
Fillet weld without groove K=(0.5~0.6)t For strengthening ribs and secondary members
Fillet weld with groove (CJP and PJP) K=t/4 and K≤10mm For most steel structure buildings
Fillet weld with groove (CJP and PJP) K=t/2 and K≤10mm Important members (crane beams or similar)

Note: t = thinner weld member thickness. For concave fillet welds, actual measured value required to be 1-3mm higher than specified fillet weld foot size.

Minimum Fillet Weld Size Chart
Parent Metal Thickness (t) (mm) Minimum Fillet Weld Size
t≤6 3 (minimum 5 for crane beam)
6 5
12 6
t>20 8
Fillet weld size selection chart and guidelines