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Steel Structure Building
Created with Pixso. Pre-engineered Steel Building with 50 Years Life Cycle, Corrosion Resistant and Quick Erection for Industrial Use

Pre-engineered Steel Building with 50 Years Life Cycle, Corrosion Resistant and Quick Erection for Industrial Use

Brand Name: KXD
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO, SGS, CE, BV
Product Resistance:
Corrosion Resistant
Maintenance Costs:
Reduced
Product Design:
Customizable
Tolerance:
±5%
Quick Built:
Easy Install
Gutter System:
Galvanized Steel Internal Gutter
Aesthetics:
Modern/Contemporary
Cell Capacity:
8 Hens Per Cell
Sample Time:
7 Days If Standard Parts We Have
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Highlight:

50 Years Life Cycle Pre-engineered Steel Building

,

Corrosion Resistant Steel Structure Building

,

Quick Erection Industrial Steel Building

Product Description
Product Specifications
Model No.: KXD-SSB54
Color Reference: Ral
Member of Engineering Team: 20
Quality Control: Daily
Life Cycle: 50 Years
Construction Period: 60 Days
Customer Service: Aftersale Service
Project Management: Turnkey Solution
Engineering Tools: Autocad
Type: H-Section Steel
Standard: GB
Forming: Hot-Rolled Steel
Carbon Structural Steel: Q235
Residential Wall Structure: Wall Support
Warranty: 30 Year Limited Warranty
Transport Package: Seaworthy Package
Specification: SGS / ISO/ BV
Trademark: KXD, Low-alloy High-tensile Structural Steel
Origin: China
HS Code: 9406900090
Production Capacity: 5000ton/Month
Pre-engineered Structural Steel Building Overview
What are Pre-engineered Steel Buildings?

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Pre-engineered Steel Building Model
Pre-engineered Construction Structural Steel Industrial Real Estate Building Model
Applications

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:

Industrial Applications
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Pre-engineered Steel Building Industrial Applications
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Pre-engineered Steel Building Commercial Applications
Public & Other Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Key Advantages
Cost Savings

Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.

Quick Erection

All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.

Flexibility

Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.

Energy Efficiency

Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.

Building Components

Pre-engineered metal buildings consist of following components:

  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Primary Members of Pre-engineered Steel Building
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.

Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat. The combined thickness of the painted film is 25 microns on the front side and 12 microns on the reverse side.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process
A: Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Visual inspection for surface condition and damages
  • Dimensional inspection for length, width, depth, thickness
  • Verify supporting documents like MTC
  • Prepare Incoming Material Inspection Report
B: Preparation of Material

Design and Development department creates structural drawings. Production department prepares items as per drawings.

Preparation of Plates
  • Transfer drawings to plate processing machine
  • Automated plate processing according to NC files
  • Punching of part mark on plates
  • Drilling of plates as per NC files
  • Plasma cutting of plates
Preparation of Beams/Tubes
  • Fabrication drawings prepared by design department
  • Automated cutting and drilling
  • Transfer to fit-up section after completion
C: Fit-up
  • Fabrication drawings issued for execution
  • Collection of prepared beams and connection details
  • Fixation of end plates, gusset plates, stiffeners, etc.
  • Tack welding in appropriate places
  • QC inspection after fit-up completion
Fit-up Process in Steel Building Manufacturing
D: Welding & Grinding
Submerged Arc Welding Procedure
  • Plan jobs to be welded
  • Clean welding locations free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection after completion
MIG Welding Procedure
  • Plan jobs to be welded
  • Clean welding locations free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters per GB50661-2011 standard
  • Remove spatters and slag after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • QC inspection after completion
Welding Process in Steel Building Manufacturing
E: Blasting
  • Tool Box Talk performed for every task
  • Working area barricaded with information notices
  • ID of fabricated steel recorded for traceability
  • Raw material cleaned with high pressure air
  • Automated blasting through conveyor system
  • Full PPE required for personnel
Blasting Process in Steel Building Manufacturing
F: Painting of Fabricated Material
  • QC inspection of blasted surfaces
  • Atmospheric condition checks before application
  • Air temperature: 5-40°C, Substrate temperature: 23-40°C, Relative humidity: 50-85%
  • Paint application by Airless spray method
  • Wet Film Thickness monitoring during application
  • Painting System: Primer coat, Second coat, Third coat per project requirements
  • Touchup at site after erection
Painting Process in Steel Building Manufacturing
G: Loading and Shipping
  • Receive finished components from painting department
  • Store components properly job-wise in yard
  • Arrange trucks from contract signed companies
  • Start loading after clearance confirmation
  • Maintain copies of all documents in job file
Quality Standards & Control

With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Following standards are strictly adhered to for design and fabrication:

  • GB/T1591-2008/2018
  • GB/T11263-2010
  • GB/T 2518-2008
  • GB/T12754-2006
  • GB/T 1228-2006
Fillet Weld Size Quality Control
Purpose

To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.

Application Scope

This manual applies for design, fabrication and inspection of fillet weld size.

Fillet Weld Leg Size Requirements
Requirement Specification
Minimum Fillet Weld Size K≥1.5×t (t = thickness of thicker welding member)
Maximum Fillet Weld Size K≤1.2t (t = thickness of thinner welding member)
Edge Welding When t≤6mm, K≤t; When t>6mm, K≤t-(1~2)mm
Circular/Trench Holes K≤(1/3)d (d = diameter of hole)
Fillet Weld Size Definition and Standards Fillet Weld Applications and Specifications
Selection of Fillet Weld Size
Form of Fillet Weld Leg K Value Application
Fillet weld without groove K=(0.7~1)t and ≤15mm Most steel structure buildings
Fillet weld without groove K=(0.5~0.6)t Strengthening ribs and secondary members
Fillet weld with groove (CJP and PJP) K=t/4 and K≤10mm Most steel structure buildings
Fillet weld with groove (CJP and PJP) K=t/2 and K≤10mm Important members (crane beams)
Minimum Fillet Weld Size Chart
Parent Metal Thickness (t) (mm) Minimum Fillet Weld Size
t≤6 3 (minimum 5 for crane beam)
6 5
12 6
t>20 8
H Section Manufacturing Equipment and Process

Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

I. Steel Plate Cutting

H section steel plate checked for design compliance. CNC cutting equipment preferred for quality and material saving. High purity gases used for smooth cutting surfaces.

Portable CNC Fire-cutting machine
Model: CNCDG-1530
Application: Steel plate cutting (5-100mm), beveling of edge
Straight flame cutting machine
Model: DZCG-4000A
Application: Steel plate cutting (5-100mm), Y flange plate, web plate cutting
CNC cutting machine
Model: CNC-4000C
Application: Steel plate cutting (5-100mm), irregular component cutting
Radial drilling machine
Model: Z3050*16/1
Application: Maximum drilling diameter φ50mm, bolt-connection holes
Puncher machine
Model: JH21-400
Application: Maximum stamping pressure 400 ton, plate punching
Shearing machine
Model: Q11Y-25*2500
Application: Cutting width 2500mm, thickness 3-25mm
II. H Section Steel Assembly

Assembly on imported H section production line with hydraulic positioning system. CO2 gas shielded welding for fixing.

H section steel assembly machine
Model: Z20B
Application: H type assembly, flange width 150-800mm, web height 160-2000mm
III. Automatic Welding

H section members welded using gantry-type submerged arc automatic welding machine with specified sequence and parameters.

Gantry-type submerged arc automatic welding machine
Model: LHA5ZB
Application: Assembly welding of H section steel up to 800mm×2000mm cross section
IV. H Section Steel Strengthening

Correction of flange flatness using strengthening machines. Flame correction for perpendicularity when needed.

H section steel strengthening machine
Model: YTJ60B
Application: Correcting deformation of I beam or H section, flange width 200-1000mm
H section flange strengthening machine
Model: HYJ-800
Application: Correcting deformation of I beam or H section, flange width 160-800mm
V. Simulated Assembly of Component
  • Familiarize with component shop drawing and technical requirements
  • Re-check model components by related department
  • Accurate mark-up
  • Inspect component after first assembly
  • Batch assembly after qualified test for multi-group components
VI. Manual Welding

Manual welding processes as required for specific components and connections.

VII. Shot Blasting

Surface preparation using shot blasting equipment to achieve required surface grade.

10-ramming heads shot blasting machine
Model: QH1525
Application: Shot blasting of section steels, up to Sa2.5 Grade
VIII. Painting

Even, flat, glossy painting without cracking, peeling or pin holing. Standard thickness: 150μm indoor, 125μm outdoor.

Airless sprayer
Model: CPQ9CA
Application: Surface paint of structural members, Pressure ratio: 32:1