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Steel Structure Building
Created with Pixso. High-strength Steel Plate Pre-engineered Steel Building with Short Installation Time and Reduced Maintenance Costs

High-strength Steel Plate Pre-engineered Steel Building with Short Installation Time and Reduced Maintenance Costs

Brand Name: KXD
Model Number: KXD-SSW1059
MOQ: 200 Square Meters (MOQ)
Price: US$50.00-100.00
Delivery Time: 30days
Payment Terms: T/T
Detail Information
Place of Origin:
Qingdao
Certification:
ISO, SGS, CE, BV
Hs Code:
9406900090
Special Use:
High-strength Steel Plate
Function:
Warehouse, Workshop
Connection Type:
Bolted, Welded
Foundationtype:
Concrete Foundation
Construction Service:
Engineer Guidance Installation
Maintenance Costs:
Reduced
Installation Time:
Short
Packaging Details:
pallet
Supply Ability:
5000ton/Month
Highlight:

High-strength Steel Plate Pre-engineered Steel Building

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Short Installation Time Steel Structure Warehouse

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Reduced Maintenance Costs Prefabricated Steel Structure

Product Description
Prefabricated Steel Structure Warehouse Storage Facilities

Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.

What is Pre-Engineered Steel Building?

These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.

Pre-engineered steel building model diagram
Applications of Pre-Engineered Steel Buildings

Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications.

Industrial Applications
  • Factories
  • Workshops
  • Warehouses
  • Cold Storages
  • Steel Mills
  • Assembly Plants
Industrial pre-engineered building application
Commercial Applications
  • Showrooms
  • Supermarkets
  • Offices
  • Shopping Centers
  • Exhibition Halls
  • Restaurants
  • Logistic Centers
  • Multi-purpose Buildings
Commercial pre-engineered building application
Public & Other Applications
  • Schools
  • Hospitals
  • Conference Halls
  • Laboratories
  • Museums
  • Stadiums
  • Farms
  • Utility Shelters
  • Pump Stations
  • Aircraft Hangars
  • Airport Terminals
Benefits of Pre-Engineered Steel Buildings
Cost Savings
Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.
Quick Erection
All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.
Flexibility
Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.
Energy Efficiency
Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.
Components of Pre-Engineered Steel Building
  • Primary Members / Main Frames
  • Secondary Members / Cold Formed Members
  • Roof & Wall Panels
  • Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
  • Sandwich Panels
Primary Members / Main Frames

Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.

Primary members of steel structure
Secondary Members / Cold Formed Members

Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts. Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi).

Roof & Wall Sheets/Panels

Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated before applying a corrosion resistant primer and top coat.

Other Building Accessories

Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.

Manufacturing Process and Method Statement
A: Material Receiving Procedure
  • Verify receiving documents and quantity of received material
  • Submit load for QC inspection
  • Visual inspection for surface condition and damages
  • Dimensional inspection for length, width, depth, thickness
  • Verify supporting documents like MTC
  • Prepare Incoming Material Inspection Report
B: Preparation of Material

Preparation of Plates:

  • Transfer drawings to storage device using expert software
  • Copy drawings into plate processing machine
  • Automated machine senses plate length and processes according to NC files
  • Punching of part mark on plate
  • Drilling of plates as per NC files
  • Plasma cutting of plates

Preparation of Beams/Tubes:

  • Fabrication drawings prepared by design department
  • Automated cutting and drilling machine processing
  • Transfer from drilling machine to fit-up section
C: Fit-up
  • Fabrication drawings issued by production engineer
  • Fabricators collect prepared beams for fit-up
  • Fix end plates, gusset plates, stiffeners, purlin cleats in appropriate places
  • Offer to QC department for inspection after fit-up completion
Steel structure fit-up process
D: Welding & Grinding

Submerged Arc Welding Procedure:

  • Plan jobs to be welded
  • Clean welding location free of dust, oil, grease
  • Set wire feed and voltage for welding
  • Maintain fillet size parameters according to GB50661-2011 standard
  • Remove spatters and slag completely after welding
  • Grind off burrs, sharp edges and excessive reinforcements
  • Offer to QC for inspection

MIG Welding Procedure:

  • Similar procedure as submerged arc welding with appropriate parameters
Welding process in steel manufacturing
E: Blasting
  • Tool Box Talk performed by Foreman for every task
  • Record ID of fabricated steel for traceability
  • Raw material steel sections craned onto "in-feed" rack
  • Clean material with high pressure air
  • Feed material into automated blasting chamber
  • Six internally mounted wheels throw steel shot at high velocity
  • Structural beams emerge fully cleaned (Grade - SA 2/2.5)
Blasting process equipment
F: Painting of Fabricated Material
  • QC inspects blasted surfaces for required standards
  • Check ambient conditions before application
  • Surface must be at least 3˚C above dew point temperature
  • Relative humidity must be 85% or below
  • Apply paint by Airless spray method
  • Check paint material for conformity with shelf life
  • Monitor wet film thickness during application
Painting application process

Painting System Specification:

  • Primer coat: Per project requirement
  • Second coat: Per project requirement
  • Third coat: Per project requirement
  • Touchup at site - after erection
G: Loading and Shipping
  • Receive finished components from painting department
  • Store components properly job-wise in yard
  • Arrange trucks from contract signed truck companies
  • Start loading after getting clearance
  • Keep copies of all documents in Job file
Quality Standards & Control

With 20 year warranty in the steel building industry, our company maintains high quality standards. We have acquired ISO9001 and CE certificates. We strictly follow related standards for design and fabrication of steel buildings.

Fillet Weld Size Quality Control

Purpose: To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.

Application Scope: Applying for design, fabrication and inspection of fillet weld size.

Fillet Weld Leg Size Requirements:

  • All fillet weld size should not be less than drawing and design values
  • Minimum fillet weld size K≥1.5*t (t = thickness of thicker welding member)
  • Maximum fillet weld size K≤1.2t (t = thickness of thinner welding members)
  • For fillet weld without groove, should not be more than 17mm
Parent Metal Thickness (t)(mm) Minimum Fillet Weld Size
t≤6 3 (minimum value being 5 for crane beam)
6 5
12 6
t>20 8
H Section Manufacturing Equipment and Process

Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage

I. Steel Plate Cutting

H section steel plate checked by factory and applied under design requirements. CNC cutting equipment preferred for cutting. High purity 98.0% acrylic gas and 99.99% liquid oxygen gas used to guarantee smoothness and flatness of cutting surface.

Equipment Specifications:

  • Portable CNC Fire-cutting machine (CNCDG-1530): 5-100mm plate cutting thickness
  • Straight flame cutting machine (DZCG-4000A): 5-100mm plate cutting thickness, effective cutting width: 3200mm
  • CNC cutting machine (CNC-4000C): 5-100mm plate cutting thickness, effective cutting width: 3200mm
  • Radial drilling machine (Z3050*16/1): Maximum drilling diameter φ50mm
  • Puncher machine (JH21-400): Maximum stamping pressure-400 ton
  • Shearing machine (Q11Y-25*2500): Cutting width 2500mm and cutting thickness 3-25mm
II. H Section Steel Assembly

Assembly process set up on imported H section production line. 4 hydraulic positioning system press firmly between upper/lower flange and web plates. Adjust parallelism of flange plates and perpendicularity between flange and web plates.

Equipment: H section steel assembly machine (Z20B) - flange width 150-800mm, web height 160-2000 mm

III. Automatic Welding

H section steel members hoisted into gantry-type submerged arc automatic welding machine for welding. Welding process carried out according to specified welding sequence and regulation parameters.

Equipment: Gantry-type submerged arc automatic welding machine (LHA5ZB) - maximum cross section up to 800mm*2000mm

IV. H Section Steel Strengthening

Correction of flange flatness using H section steel flange plate strengthening machine. Flame-correct perpendicularity between H section flange and web plate. Control flame temperature between 600~800ºC.

Equipment:

  • H section steel strengthening machine (YTJ60B) - flange width 200-1000mm, flange thickness≤60mm, web height≥350mm
  • H section flange strengthening machine (HYJ-800) - flange width 160-800mm, flange thickness≤40mm, web height≥160mm
V. Simulated Assembly of Component
  • Familiarize with component shop drawing and technical requirements
  • Re-check model components by related department
  • Accurate mark-up
  • Inspect component after first assembly
  • Pre-assembly for first group, then batch assembly after qualified test
VI. Manual Welding

Manual welding processes as required for specific components and connections.

VII. Shot Blasting

Equipment: 10-ramming heads shot blasting machine (QH1525) - mainly for shot blasting of section steels including H section steel, welded members and steel plate. Machine entry size: 1500*2500, up to Sa2.5 Grade.

VIII. Painting

Surface of members should be even, flat, glossy and full painting without manifest of cracking, peeling and pin holing. Color and coating thickness should meet design requirements.

Standard Requirements:

  • Thickness: 150μm indoor, 125μm outdoor
  • Allowable deviation: -25μm
  • Two coats of primer: thickness 40±5μm
  • Two coats of finish paint: thickness 60±5μm

Equipment: Airless sprayer (CPQ9CA) - derived capacity: 56 L/min, air consumption: 50~1200 L/min, pressure ratio: 32:1